Exhaust Gas Purification Catalysts (Oxidation-, Deodorization-, VOC-, and Combustion Catalysts)

Energy/Hydrogen Society Powders, Compounds, Nanoparticles, and Pellet Catalysts Precious Metal Catalysts
[Product images of exhaust gas purification catalysts] Metal honeycomb catalysts and pellet catalysts

What are Exhaust Gas Purification Catalysts ?
These honeycomb and pellet catalysts are used to decompose and neutralize VOCs and harmful gases in exhaust gases generated from various production processes and combustion equipment. They are highly active even at low temperatures, making them an important clean technology that contributes to air pollution control and reducing environmental impact. We also have a technical support system in place, including testing for introduction considerations and analysis for product investigations after introduction.

We provide high-performance exhaust gas purification catalysts.

Harmful volatile organic compounds (VOCs) are harmful substances that can have a negative impact on the environment and human health.
We provide metal honeycomb catalysts and pellet catalysts that oxidize and decompose these harmful exhaust gases into harmless water and carbon dioxide.

Metal Honeycomb Catalyst

Features

  • Has a large surface area and high catalytic reactivity due to the use of a honeycomb structure
  • High opening ratio and low pressure loss due to thin wall thickness of honeycomb structure
  • Compared to ceramic honeycombs, they have more freedom in size and can be square, round, or larger.
  • Higher strength than ceramic honeycombs and easier to handle, as it is a metal honeycomb
[Features of Metal Honeycomb Catalysts] High-performance oxidation catalyst is homogeneously coated on stainless foil with a thickness of 50 µm / Catalyst structure with homogeneous and highly dispersed Pt particles at the nanoscale

Shape

[SHAPE OF METAL HONEYCOMB CATALYST] SQUARE, ROUND, AND DONUT

Size (example)

Shape Catalyst dimensions (example)
(mm)
Catalyst volume
(ml)
Gas flow rate (reference)
(NL/min)
Rectangular shape 100×100×50 500 250~500
150×150×50 1125 563~1125
150×150×75 1688 844~1688
200×200×75 3000 1500~3000
588×438×25 6439 3220~6439
Cylindrical shape Φ56×50 123 62~123
Φ109×50 467 234~467
Φ158.5×50 987 494~987
Φ158.5×75 1480 740~1480
Φ309.5×50 3762 1881~3762

Various sizes from small to large are available, mainly in square and round shapes.

Cell density

Cell density image
CPSI
(Cell/in2)
100 150 200 260
(Standard)
300
(Standard)
400
(Standard)
500
Pitch/
Height (mm)
6.6/1.90 5.2/1.60 4.0/1.60 3.2/1.50 3.2/1.30 3.2/0.96 3.2/0.75
Appearance
6.6/1.90mm
5.2/1.60mm
4.0/1.60mm
3.2/1.50mm
3.2/1.30mm
3.2/0.96mm
3.2/0.75mm

By controlling cell density, we can propose designs with the required pressure loss and catalyst performance.

Basic Properties

Click each item to view data showing characteristics.

Example of Purification Characteristics by Exhaust Gas Components

Click each constituent to view removal performance data.

成分名 分類
アクリル酸 カルボン酸
アクリル酸エチル エステル
アクリル酸ブチル エステル
アクリロニトリル ニトリル
アクロレイン アルデヒド
アセトアルデヒド アルデヒド
アセトニトリル ニトリル
アセトン ケトン
アンモニア アミン
イソプロピルアルコール (IPA) アルコール
一酸化炭素 一酸化炭素
エタノール アルコール
エタン アルカン
エチルベンゼン 芳香族炭化水素
エチレン アルケン
エチレンオキシド エーテル
エチレングリコールモノブチルエーテル アルコール/
エーテル
過酸化水素 過酸化物
ギ酸 カルボン酸
キシレン 芳香族炭化水素
クメン 芳香族炭化水素
クレゾール フェノール
酢酸 カルボン酸
酢酸エチル エステル
酢酸ブチル エステル
シクロヘキサノン ケトン
シクロヘキサン シクロアルカン
ジメチルアセトアミド アミド
成分名 分類
ジメチルエーテル エーテル
ジメチルホルムアミド アミド
水素 水素
スチレン 芳香族炭化水素
デカヒドロナフタレン シクロアルカン
テトラヒドロフラン エーテル
テルピネオール アルコール
トリメチルアミン アミン
トルエン 芳香族炭化水素
フェノール フェノール
ブタノール アルコール
ブチルアルデヒド アルデヒド
プロパン アルカン
プロピオンアルデヒド アルデヒド
プロピレン アルケン
ヘキサン アルカン
ベンゼン 芳香族炭化水素
ホルムアルデヒド アルデヒド
メタクリル酸ブチル エステル
メタクリル酸メチル エステル
メタノール アルコール
メタン アルカン
メタン (+H2O) アルカン
メチルイソブチルケトン (MIBK)  ケトン
メチルエチルケトン (MEK) ケトン
メチルシクロヘキサン シクロアルカン
メトキシプロパノール アルコール/
エーテル
Component name Category
Acetaldehyde Aldehyde
Acetic acid Carboxylic acid
Acetone Ketone
Acetonitrile Nitrile
Acrolein Aldehyde
Acrylic acid Carboxylic acid
Acrylic nitrile Nitrile
Ammonia Amine
Benzene Aromatic hydrocarbon
Butanol Alcohol
Butyl acetate Ester
Butyl acrylate Ester
Butylaldehyde Aldehyde
Butyl methacrylate Ester
Carbon monoxide Carbon monoxide
Cresol Phenol
Cumene Aromatic hydrocarbon
Cyclohexane Cycloalkane
Cyclohexanone Ketone
Decahydronaphthalene Cycloalkane
Dimethylacetamide Amide
Dimethyl ether Ether
Dimethylformamide Amide
Ethane Alkane
Ethanol Alcohol
Ethyl acetate Ester
Ethyl acrylate Ester
Ethylbenzene Aromatic hydrocarbon
Component name Category
Ethylene Alkene
Ethylene glycol monobutyl ether Ether/alcohol
Ethylene oxide Ether
Formaldehyde Aldehyde
Formic acid Carboxylic acid
Hexane Alkane
Hydrogen Hydrogen
Hydrogen peroxide Peroxide
Isopropyl alcohol (IPA) Alcohol
Methane Alkane
Methane (+H2O) Alkane
Methanol Alcohol
Methoxypropanol Alcohol/ether
Methylcyclohexane Cycloalkane
Methyl ethyl ketone (MEK) Ketone
Methyl isobutyl ketone (MIBK) Ketone
Methyl methacrylate Ester
Phenol Phenol
Propane Alkane
Propionaldehyde Aldehyde
Propylene Alkene
Styrene Aromatic hydrocarbon
Terpineol Alcohol
Tetrahydrofuran Ether
Toluene Aromatic hydrocarbon
Trimethylamine Amine
Xylene Aromatic hydrocarbon

Please make an Inquiry regarding other exhaust gas components.

Pellet Catalysts

Features

Image of pellet catalyst
  • Spherical pellets with diameters of Φ3 mm and Φ5 mm are used as standard.
  • Our standard lineup includes highly active Pt and Pd catalysts
  • Low cost and high performance

Main Types of Catalysts

Product name Precious metals Content (wt%) Particle size (mm)
TOC30-2.0I Pt 0.28 φApprox. 2 to 4 mm
TOC30-2.0I1 0.28
TOC30A-2.0I1 0.27
TOC30-2.0I Pd 0.28
TOC20-2.0I1 0.28
TOC20A-2.0I1 0.27
Images of Main Types of Pellet Catalysts

We offer consultations regarding the trial manufacture and contract of catalysts that have been customized in accordance with customer needs (Pt content changes, Pd content, etc.).

Exhaust gas purification features

Carbon monoxide

Results of Exhaust Gas Purification Characteristics (Carbon Monoxide)

Note: Second initial measurement results for elevated temperature testing

This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions and usage environment.

Hydrogen

Test Results for Exhaust Gas Purification Characteristics (Hydrogen)

Note: First initial measurement results for elevated temperature testing

This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions and usage environment.

Methanol

Test Results for Exhaust Gas Purification Characteristics (Methanol)

Note: Third initial measurement results for elevated temperature testing

This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions and usage environment.

Toluene

Results of Exhaust Gas Purification Characteristics (Toluene)

Note: Third initial measurement results for elevated temperature testing

This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions and usage environment.

Please make an Inquiry regarding other exhaust gas components.

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