Reforming-, Shift-Reaction-, PROX Catalyst

Reforming-, Shift-Reaction-, PROX Catalyst

Products image of Reforming-, Shift-Reaction-, PROX Catalyst

PROX = Preferential Oxidation

We are a one-stop provider of catalysts used in hydrogen generation processes.

Reforming-based hydrogen production systems that extract hydrogen from city gas and natural gas for use in fuel cells and chemical synthesis can generate hydrogen of high purity by being installed with Steam reforming, Shift-Reaction, and PROX catalysts. We can supply these three types of catalysts.

Overview of Hydrogen Generation Process

Reforming Catalyst: Generates hydrogen and carbon monoxide from hydrocarbons such as methane
Shift-Reaction Catalyst: Generates hydrogen and carbon dioxide from carbon monoxide and water
PROX Catalyst: Selectively oxidizes carbon monoxide found in reforming gas to carbon dioxide

Example of use (fuel cells)

Examples of how Reforming catalysts, Shift-Reaction catalysts, and PROX catalysts are used (in the case of fuel cells)

Reforming Catalyst

Reforming catalyst (top) TRC10-24.5A, (left) TRC413-2.4A, (right) TRC10-10A

Reforming Catalysts by TANAKA Precious Metals

Steam reforming catalyst is a catalyst used for generating hydrogen from hydrocarbons such as city gas or natural gas. Our reforming catalysts are widely utilized by many customers for various reforming reactions, including the generation of hydrogen supplied to fuel cells.

Features

  • Provides high-performance catalysts based on ruthenium and rhodium
  • Maintains high catalytic activity at a wide range of temperatures
  • High activity can be maintained even with low precious metal content, enabling the supply of catalysts at low cost

Main products lineup

Product name Precious metals Particle size (sieve sorting) Features
TRC10-10A Ru Approx. φ2 mm Low precious metal content
High activation
TRC10-24.5A Ru High activation and high durability
TRC413-2.4A Rh Suppression of by-product ammonia
Suppression of carbon deposition

TRC10-24.5A

TRC413-2.4A

  • We request for the signing of a Non-Disclosure Agreement (NDA) when providing samples and information such as precious metal content.
  • We also offer consultations regarding the trial manufacture and made-to-order production of customized catalysts tailored to customers’ specific needs.

Characteristics of reforming reaction

Characteristics of methane reforming

TRC10-10A [Ru]

Methane reforming SV-dependence
[Characteristics of methane reforming: SV-dependence test results graph] TRC10-10A

Methane reforming S/C ratio-dependence
[Characteristics of methane reforming S/C ratio-dependence test results graph] TRC10-10A

* Data for reference from laboratory experiments
This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions, and usage environment.

TRC10-24.5A [Ru]

Methane reforming SV-dependence
[Characteristics of methane reforming: SV-dependence test results graph] TRC10-24.5A

Methane reforming S/C ratio-dependence
[Characteristics of methane reforming S/C ratio-dependence test results graph] TRC10-24.5A

* Data for reference from laboratory experiments
This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions, and usage environment.

TRC413-2.4A [Rh]

Methane reforming SV-dependence
[Methane reforming: SV-dependence test results graph] TRC413-2.4A

Methane reforming S/C ratio-dependence
[Methane reforming S/C ratio-dependence test results graph] TRC413-2.4A

* Data for reference from laboratory experiments
This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions, and usage environment.

Characteristics of Carbon deposition

[Characteristics of Carbon deposition comparison graph] Conventional catalyst / TRC10-4.8A / TRC413-2.4A

[Characteristics of Carbon deposition comparison graph] Conventional catalyst / TRC10-4.8A / TRC413-2.4A

* Data for reference from laboratory experiments
This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions, and usage environment.

Compared to conventional products, TRC10 and TRC413 can greatly suppress carbon deposition.

Shift-Reaction Catalyst

Product image of Shift-Reaction Catalyst

Shift-Reaction Catalysts (Water-Gas Shift-Reaction Catalysts) by TANAKA Precious Metals

Shift-Reaction Catalysts (water-gas shift-reaction catalysts) are catalysts that convert carbon monoxide, which is contained after reforming reaction, into carbon dioxide through reaction with water.
By selecting highly active precious metal catalysts, it is possible to expect lower operating temperatures and reduced system size.

Features

  • Carbon monoxide removal performance close to equilibrium composition at low temperature ranges
  • Reduces size of reforming systems using high SV designs

Main products lineup

Product name Precious metals Particle size (sieve sorting) Features
TSC30A series Pt Approx. Φ2mm High activation and high durability

  • We request for the signing of a Non-Disclosure Agreement (NDA) when providing samples and information such as precious metal content.
  • We also offer consultations regarding the trial manufacture and made-to-order production of customized catalysts tailored to customers’ specific needs.

Reaction characteristics of Water-Gas Shift-Reaction Catalysts

TSC30A series [Pt]

Reaction formula: CO + H2O → CO2 + H2

Carbon monoxide removal performance under different reaction conditions

[Carbon monoxide removal performance under different reaction conditions comparison graph] GHSV(h-1):7,500/h

【TEST CONDITION】
Item Value(Unit)
CH4 1%
CO 7%
CO2 7%
H2O 35%
H2 50%
GHSV(h-1) 7,500 /h

[Carbon monoxide removal performance under different reaction conditions comparison graph] GHSV(h-1):5,000/h

【TEST CONDITION】
Item Value(Unit)
CH4 1%
CO 2%
CO2 13%
H2O 30%
H2 54%
GHSV(h-1) 5,000 /h

* Data for reference from laboratory experiments
This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions, and usage environment.

PROX Catalyst (Preferential Oxidation Catalyst for Carbon Monoxide)

PROX Catalyst product image

PROX Catalyst by TANAKA Precious Metals

This catalyst is used to selectively oxidize carbon monoxide (CO) from reforming gas. Because CO degrades battery performance by causing poisoning of polymer electrolyte fuel cell (PEFCs) electrodes, the concentration of CO in the reforming gas should be 10 ppm or below. We supply high quality PROX catalysts with excellent selectivity in order to satisfy customer needs.

Features

  • Highly dispersed precious metal helps a high catalytic activity even in regions with high space velocity
  • High catalytic activity over a wide temperature range, from low to high
  • Maintains a high catalytic activity even at a low precious metal content, making it possible to provide catalyst at low cost

Main products lineup

Product name Precious metals Particle size (sieve sorting) Features
TSSA-5 Ru Approx. φ2 mm High catalytic activity over a wide temperature range
High durability
Low cost

TSSA-5

Characteristics of PROX Reaction

Characteristics of preferential carbon monoxide oxidation

TSSA-5 [Ru]

SV-dependence

Characteristics of preferential carbon monoxide oxidation - SV-dependence comparison graph

* Data for reference from laboratory experiments
This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions, and usage environment.

Characteristics of preferential carbon monoxide oxidation (O2/CO-dependence)

TSSA-5 [Ru]

O2/CO-dependence

Characteristics of preferential carbon monoxide oxidation (O2/CO-dependence) comparison graph

* Data for reference from laboratory experiments
This is approximate data as results are affected by factors such as catalyst evaluation conditions, manufacturing conditions, and usage environment.

  • We request for the signing of a Non-Disclosure Agreement (NDA) when providing samples and information such as precious metal content.
  • We also offer consultations regarding the trial manufacture and made-to-order production of customized catalysts tailored to customers’ specific needs.